Bharat Electro Chem offers cutting-edge roll-to-roll (R2R) coating services to meet the evolving needs of industries worldwide. With our advanced capabilities and expertise, we provide comprehensive solutions that ensure superior quality, precision, and efficiency in every R2R coating application.
Roll-to-roll coating, also known as web coating or continuous coating, is a high-speed manufacturing process that involves applying a thin film or coating onto a flexible substrate as it moves continuously between two rotating rolls. This method is ideal for producing large volumes of coated materials with consistent thickness and quality.
1. Substrate Preparation: The flexible substrate, typically a roll of film, paper, or fabric, is unwound from a supply roll and fed into the coating line. Before coating, the substrate undergoes surface treatment processes to ensure proper adhesion and cleanliness.
2. Coating Application: The coating material, in liquid or solid form, is applied to the substrate using various techniques such as gravure coating, slot die coating, or flexographic printing. Precision control systems ensure uniform application and precise coating thickness across the substrate.
3. Drying or Curing: After coating, the substrate passes through a drying or curing oven to remove solvent or cure the coating material, depending on the specific requirements of the application. This step ensures proper adhesion and stability of the coated layer.
4. Finishing and Winding: Once dried or cured, the coated substrate is wound onto a take-up roll for further processing or packaging. Additional finishing processes such as slitting, laminating, or surface treatment may be performed as needed to meet customer specifications.
• High Efficiency: R2R coating enables continuous and high-speed production, resulting in increased efficiency and reduced manufacturing costs compared to batch processes.
• Uniformity and Consistency: The continuous nature of R2R coating ensures consistent coating thickness and quality across large areas of substrate, minimizing variation and improving product performance.
• Versatility: R2R coating can be used to apply a wide range of coatings, including adhesives, barrier films, conductive layers, and functional coatings, onto diverse substrates for various applications.
• Flexible Electronics: R2R coating is widely used in the manufacture of flexible electronic devices such as flexible displays, RFID tags, and printed sensors.
• Battery Manufacturing: R2R coating is employed in battery manufacturing processes to apply electrode materials, separators, and electrolytes onto flexible substrates for lithium-ion batteries and other energy storage devices.
• Packaging and Labeling: R2R coating is utilized in the production of flexible packaging materials, labels, and tapes for food packaging, pharmaceuticals, and consumer goods.
At Bharat Electro Chem, we understand that each project has unique requirements. Our experienced team collaborates closely with clients to develop customized R2R coating solutions tailored to their specific applications, performance criteria, and budget constraints.
Experience the advantages of high-quality roll-to-roll (R2R) coating services with Bharat Electro Chem. Contact us today to discuss your project requirements and discover how we can assist you in achieving your objectives.
Bharath Electro Chem is determined to become the shining pearl of Electro Plating Industry.
Unit I :
No. 128, 4th Main, Industrial Town, Rajajinagar, Bangalore - 560 010. Ph: 080-2320 4866
Unit-II :
No. 13, 'E' Street, 4th Main Road, Industrial Town, Rajajinagar, Bangalore - 560 010.
Unit-III :
No. 14-G, 1st Cross, 2nd Main, 2nd Phase, Kumbalgodu Industrial Area, Bangalore-560 074.